RevUptime / RELIABILITY FOR PLANT & CAPTIVE POWERRELIABILITY FOR PLANT & CAPTIVE POWER

Predictive maintenance for power and captive power plants.

Condition monitoring for boiler feed pumps, ID/FD/PA fans, cooling-water pumps and coal-handling drives in captive and utility power plants.

POWER & CAPTIVE POWER PLANTS

Auxiliary equipment failures can trip generation.

Captive power plants supply steel, aluminium and process industries that cannot afford outages. RevUptime follows vibration and temperature on critical auxiliaries so maintenance teams can prioritise inspections and plan work around generation schedules.

Where RevUptime helps

Boiler feed pumps
ID, FD and PA fans
Cooling-water and condensate pumps
Coal mill motors
Coal-handling conveyor drives
Cooling-tower fans
HOW REVUPTIME WORKS · SEVEN STEPS

From machine signals
to informed maintenance.

See how machine readings move through analysis, team response and recorded maintenance.

YOUR SEVEN-STEP MAINTENANCE WORKFLOW

Follow each step, from sensing machine condition to completing and recording maintenance.

FROM MACHINE SIGNALS TO MAINTENANCE ACTIONView full diagram
Seven-step RevUptime workflow: Sense machine condition, connect through a gateway, analyze trends, alert the team, operator review, maintenance manager planning, and close operations.
SenseConnectAnalyzeAlertOperatorMaintenanceClose
STEP 01 OF 07

Sense

A vibration and temperature sensor captures condition data from the machine while it operates.

Select a step to pause and read. The workflow advances automatically.

Sensor suitability, alert thresholds, recipients and notification channels are agreed with your site team during setup.

A FOCUSED FIRST STEP

Start with the assets that matter most.

Choose five critical auxiliaries, such as a feed pump, ID fan and cooling-water pump. Confirm mounting and connectivity, establish baselines and review trends with the maintenance team.

Each pilot begins with a suitability review. Mounting, environment, operating range and connectivity are assessed before an asset is included.

THE 90-DAY PILOT PROGRAM

Prove it on your machines.

Start focused. Build a baseline. See what your plant data tells you.

Request a Pilot
05Machines

A focused group of critical motors or rotating assets.

90Days

Establish baselines and monitor real operating behaviour.

Real plant data

Evaluate machine conditions from your own operations.

Review the results

Decide whether a wider rollout makes sense for your team.

90-DAY ROADMAP

From first baseline to plant-wide decision.

Expand only after reviewing suitability and value at each step.

WEEK 1–2

Scope & baseline

Confirm five suitable assets, install sensors and learn normal operating patterns.

FIRST ALERT

Investigate together

Review signal evidence and operating context with the plant maintenance team.

REVIEW & SCALE

Expand by priority

Use pilot findings to select the next assets and agree a practical coverage plan.

PLANT-WIDE

Build the reliability loop

Extend monitoring in stages, with local ownership and ongoing outcome review.

YOUR NEXT STEP TO BETTER UPTIME

Don’t wait for the next breakdown
to start monitoring.

Start with five machines. Evaluate RevUptime with real operating data from your plant.