A focused group of critical motors or rotating assets.
RevUptime / RELIABILITY FOR CONTINUOUS PRODUCTIONRELIABILITY FOR CONTINUOUS PRODUCTION
Predictive maintenance for sponge iron plants.
Condition monitoring for kiln drives, cooler and ID fans, conveyors and pumps in sponge iron (DRI) and ferroalloy plants.
SPONGE IRON & FERROALLOYS
Continuous kilns leave little room for surprise stoppages.
Sponge iron and ferroalloy plants depend on kiln drives, fans and material-handling equipment running through long campaigns. RevUptime trends vibration and temperature between inspection rounds so engineers can see which assets are changing and plan checks before the next shutdown.
Where RevUptime helps
Rotary kiln drive motors
Kiln and cooler gearboxes
ID fans and blowers
Cooler drives
Raw-material and product conveyors
Cooling-water pumps
HOW REVUPTIME WORKS · SEVEN STEPSFrom machine signals
From machine signals
to informed maintenance.
See how machine readings move through analysis, team response and recorded maintenance.
YOUR SEVEN-STEP MAINTENANCE WORKFLOW
Follow each step, from sensing machine condition to completing and recording maintenance.
FROM MACHINE SIGNALS TO MAINTENANCE ACTIONView full diagram
STEP 01 OF 07
Sense
A vibration and temperature sensor captures condition data from the machine while it operates.
Select a step to pause and read. The workflow advances automatically.
Sensor suitability, alert thresholds, recipients and notification channels are agreed with your site team during setup.
A FOCUSED FIRST STEP
Start with the assets that matter most.
Start with five critical assets around one kiln or furnace line, such as the kiln drive, ID fan and cooler drive. Establish baselines and review condition changes over 90 days.
Each pilot begins with a suitability review. Mounting, environment, operating range and connectivity are assessed before an asset is included.
THE 90-DAY PILOT PROGRAM
Request a PilotProve it on your machines.
Start focused. Build a baseline. See what your plant data tells you.
Establish baselines and monitor real operating behaviour.
Real plant data
Evaluate machine conditions from your own operations.
Review the results
Decide whether a wider rollout makes sense for your team.
90-DAY ROADMAP
From first baseline to plant-wide decision.
Expand only after reviewing suitability and value at each step.
Scope & baseline
Confirm five suitable assets, install sensors and learn normal operating patterns.
Investigate together
Review signal evidence and operating context with the plant maintenance team.
Expand by priority
Use pilot findings to select the next assets and agree a practical coverage plan.
Build the reliability loop
Extend monitoring in stages, with local ownership and ongoing outcome review.
YOUR NEXT STEP TO BETTER UPTIMEDon’t wait for the next breakdown
Don’t wait for the next breakdown
to start monitoring.
Start with five machines. Evaluate RevUptime with real operating data from your plant.